Formation of structures in materials by laser treatment to enhance the performance characteristics of aircraft engine parts
 S.P. Murzin

 

Samara National Research University, Samara, Russia

Full text of article: Russian language.

 PDF

Abstract:
We proposed a method of the formation of structures in materials by laser treatment aimed to enhance the performance characteristics of aircraft engine parts. The experimental study was conducted using a high-power gas CO2 laser ROFIN DC 010. Using an optical system comprising a focusing diffractive optical element, the laser beam was focused into a focal line with the maximum power density in its center. Tests on the joint deformation of the coating and substrate were conducted. We also determined the running-in ability of the ANB + NA-67 coating following the cut-in of an opposite element.  It was found that the laser treatment of the sublayer enabled the bending angle to be increased while avoiding cracking and delamination of the coating.

Keywords:
laser treatment, optical system, material, structure, coating, formation.

Citation:
Murzin SP. Formation of structures in materials by laser treatment to enhance the performance characteristics of aircraft engine parts. Computer Optics 2016; 40(3): 353-359. DOI: 10.18287/2412-6179-2016-40-3- 353-359.

References:

  1. Nylén P. Applications of thermal spray technology for aerospace and automotive industry. Heat Treatment and Surface Engineering – Proceedings of Heat Treatment and Surface Engineering 2013; Chennai, India: 65-68.
  2. Tucker Jr RC. Thermal spray coatings: Broad and growing applications. International Journal of Powder Metallurgy 2002; 38(7): 45-53.
  3. Batra U. Thermal spray coating of abradable Ni based composite. Surface Engineering 2009; 25(4): 284-286. DOI: 10.1179/174329407X215087.
  4. Molins R, Normand B, Rannou G, Hannoyer B, Liao H. Interlamellar boundary characterization in Ni-based alloy thermally sprayed coating. Materials Science and Engineering A 2003; 351(1-2): 325-333. DOI: 10.1016/S0921-5093(02)00839-0.
  5. Wang J-H, Friesel M, Willander M, Warren R. Microstructure of Ni-based self-fluxing alloy sprayed coating. Journal of Iron and Steel Research International 2005; 12(2): 56-59.
  6. Zhang XC, Xu BS, Xuan FZ, Tu ST, Wang HD, Wu YX. Porosity and effective mechanical properties of plasma-sprayed Ni-based alloy coatings. Applied Surface Science 2009; 255(8): 4362-4371. DOI: 10.1016/j.apsusc.2008.10.120.
  7. Revun SA, Balakirev VF. Peculiarities of adhesion bond formation under gas-thermal coatings spraying. Fizika i Khimiya Obrabotki Materialov 2002; 2: 55-62.
  8. Jin Y, Qian Z, Wang C, Yue J, Li K. Process optimization of plasma spraying Ni-based alloy coating. Heat Treatment of Metals 2013; 38(4): 104-108.
  9. Kromer R, Costil S, Cormier J, Courapied D, Berthe L, Peyre P, Boustie M. Laser surface patterning to enhance adhesion of plasma sprayed coatings. Surface and Coatings Technology 2015; 278: 171-182. DOI:10.1016/j.surfcoat.2015.07.022.
  10. Skulev H, Malinov S, Basheer PAM, Sha W. Modifications of phases, microstructure and hardness of Ni-based alloy plasma coatings due to thermal treatment. Surface and Coatings Technology 2004; 185(1): 18-29. DOI:10.1016/j.surfcoat.2003.12.012.
  11. Liu F, Liu C-S, Tao X-Q, Chen S-Y. Ni-based alloy cladding on copper crystallizer surface by laser. Dongbei Daxue Xuebao/Journal of Northeastern University 2006; 27(10): 1106-1109.
  12. Felgueroso D, Vijande R, Cuetos JM, Tucho R, Hernández A. Parallel laser melted tracks: Effects on the wear behaviour of plasma-sprayed Ni-based coatings. Wear 2008; 264(4): 257-263. DOI: 10.1016/j.wear.2007.03.015.
  13. Doskolovich LL, Kazanskiy NL, Kharitonov SI, Usplenjev GV. Focusators for laser-branding. Optics and Lasers in Engineering 1991; 15(5): 311-322. DOI: 10.1016/0143-8166(91)90018-O.
  14. Kazanskiy NL, Kotlyar VV, Soifer VA. Computer-aided design of diffractive optical elements. Optical Engineering 1994; 33(10): 3156-3166. DOI: 10.1117/12.178898.
  15. Doskolovich LL, Kazansky NL, Kharitonov SI, Soifer VA. A method of designing diffractive optical elements focusing into plane areas. Journal of Modern Optics 1996; 43(7): 1423-1433. DOI: 10.1080/09500349608232815.
  16. Doskolovich LL, Kazanskiy NL, Soifer VA, Perlo P, Repetto P. Design of DOEs for wavelength division and focusing. Journal of Modern Optics 2005; 52(6): 917-926. DOI: 10.1080/09500340512331313953.
  17. Pavelyev VS, Borodin SA, Kazanskiy NL, Kostyuk GF, Volkov AV. Formation of diffractive microrelief on diamond film surface. Optics & Laser Technology 2007; 39(6): 1234-1238. DOI: 10.1016/j.optlastec.2006.08.004.
  18. Kazanskiy NL. Research & education center of diffractive optics. Proceedings of SPIE 2012; 8410: 84100R-1. DOI: 10.1117/12.923233.
  19. Golovashkin DL, Kazanskiy NL. Solving diffractive optics problem using graphics processing units. Optical Memory and Neural Networks (Information Optics) 2011; 20(2): 85-89. DOI: 10.3103/S1060992X11020019.
  20. Kazanskiy NL, Murzin SP, Osetrov YeL, Tregub VI. Synthesis of nanoporous structures in metallic materials under laser action. Optics and Lasers in Engineering 2011; 49(11): 1264-1267. DOI: 10.1016/j.optlaseng.2011.07.001.
  21. Murzin SP. Exposure to laser radiation for creation of metal materials nanoporous structures. Optics & Laser Technology 2013; 48: 509-512. DOI: 10.1016/j.optlastec.2012.11.031.
  22. Murzin SP. Formation of nanoporous structures in metallic materials by pulse-periodic laser treatment. Optics & Laser Technology 2015; 72: 48-52. DOI: 10.1016/j.optlastec.2015.03.022.
  23. Murzin SP. Local laser annealing for aluminium alloy parts. Lasers in Engineering 2016; 33(1-3): 67-76.
  24. Smelov VG, Sotov AV, Murzin SP. Particularly selective sintering of metal powders by pulsed laser radiation. Key Engineering Materials 2016; 685: 403-407. DOI: 10.4028/www.scientific.net/KEM.685.403.
  25. Abulkhanov SR. Technologies of laser radiation focusators. Research Journal of Applied Sciences. 2014; 9(11): 834-842. DOI: 10.3923/rjasci.2014.834.842.
  26. Murzin SP. The research of intensification’s expedients for nanoporous structures formation in metal materials by the selective laser sublimation of alloy’s components [In Russian]. Computer Optics 2011; 35(2): 175-179.
  27. Murzin SP. Method of composite nanomaterials synthesis under metal/oxide pulse-periodic laser treatment [In Russian]. Computer Optics 2014; 38(3): 469-475.
  28. Murzin SP Application of focusators of radiation to increase the efficiency of laser heat treatment and combined processing of materials [In Russian]. Computer Optics 2002; 24: 114-120.
  29. Murzin SP Development of technological method to improve the operational characteristics of parts by laser treatment and determination of requirements for the use of focusators of radiation [In Russian]. Computer Optics 2006; 30: 44-48.
© 2009, IPSI RAS
Institution of Russian Academy of Sciences, Image Processing Systems Institute of RAS, Russia, 443001, Samara, Molodogvardeyskaya Street 151; E-mail: journal@computeroptics.ru; Phones: +7 (846) 332-56-22, Fax: +7 (846) 332-56-20